Green Globe Services was contracted by a customer in the power generation industry to custom design a material handling system for a coal fired bio-mass system. The customer required a full, turn-key design that was ready to build. This system employed eight belt systems, some as long as 82', and up to 48" wide, driven by electric motors up to 10 HP.
Components and materials where selected, and 3-D models were created utilizing Solidworks.Upon completion of a finite element analysis, we developed rigging and erection documentation, and began the materials procurement process.
Within 12 weeks of receiving drawing approval from the customer, Green Globe Services delivered a comprehensive system design consisting of: a channel-framed, 5 HP unloading belt measuring 42"x30'; a suspended electromagnetic self-cleaning cross belt; a 36"x60' 10 HP truss belt with 35 degree troughing idlers; a metal detector with flip gate; five specifically designed belt conveyers; two 10 HP 36" wide drag conveyers; a vibratory pan and belt discharge that feeds across the drag conveyer; 11 plugged chute switches; and 8 transition chutes.
Our completed design met our strict standards, as well as those put forth by the customer. To learn more about this project or how we can design the right system for your needs, contact Green Globe Services.
Highlights of this Custom Designed Coal Fired Bio-Mass System |
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Product Name: |
Coal Fired Bio-Mass System | |
Product Description: |
This coal fired bio-mass system is used to fire the saw dust created. | |
Custom Design Capabilities & Applied/Processes: | Created 3-D models of bio-mass system utilizing SolidWorks | Selected all materials and components |
System Design & Layout | Provide turn-key system | |
Finite element analysis (FEA) | Component procurement | |
Documentation: | System programming | |
3D models | Rigging | |
Assembly drawings | Erection drawings | |
Rigging drawings | ||
Components of System: |
Unloading Belt | Suspended Electromagnet Self-Cleaning Cross Belt |
42” Wide | @ Belt Discharge | |
30’ Long | Even feeds Across the Drag Conveyor | |
Channel Frame | Drag Conveyor | |
5HP | 36” Wide | |
Vibratory Pan | 10HP | |
Truss Belt | Belt Conveyor | |
36” Wide | 24” Wide | |
60’ Long | 20’ Long | |
35 Troughing Idlers | Channel Frame | |
10HP | 5HP | |
Metal Detector w/ Flip gate | Belt Conveyor | |
Belt Conveyor | 24” Wide | |
24” Wide | 82’ Long | |
70’ Long | Truss Frame | |
Truss Frame | 7.5HP | |
10HP | Plugged Chute Switches (11) | |
Drag Conveyor | Transition Chutes (8) | |
36” Wide | 65’ Long | |
10HP | Truss Frames | |
Belt Conveyor (2) | Wraparound Head Platform | |
24” Wide | 7.5 HP Each | |
Media: |
Saw Dust | |
Industry for Use: |
Power Generation | |
Delivery Time: |
Drawings: 3-4 weeks after receipt of contract approval | |
Fabrication: 10-12 Weeks after drawing approval | ||
Installation Location: |
Dresden, New York | |
Standards Met: |
OSHA, NEMA, UL Listed |